Introduction
Industrial insulation plays a vital role in the efficient operation of industrial processes. It helps to reduce energy consumption, prevent heat loss, and improve worker safety. Soft insulation materials are preferred in industrial applications due to their excellent insulation properties and ease of installation. Soft insulation, a subcategory of industrial insulation, also has unique advantages like natural flexibility. This allows soft insulation to fit every bend, curve, or loop your instrument’s shape may have. One of the most important features is its tool-less design—and this benefit may be greater than you think.
What is Tool-Less Design?
Tool-less design is a design approach that eliminates the need for specialized tools during installation. It involves the use of fastening systems such as velcro to hold the insulation material in place. Tool-less design is not only cost-effective but also reduces the installation time required.
Importance of Tool-Less Design in Industrial Soft Insulation
Tool-less design in industrial soft insulation can address these challenges by eliminating the need for specialized tools and skilled labour. The fastening systems used in tool-less design allow for easy installation of soft insulation materials, reducing the installation time required. This not only saves time but also reduces labour costs, making it an attractive option for industrial processes.
Benefits of Tool-Less Design in Industrial Soft Insulation
Apart from reducing labour costs and installation time, designing our solutions for no tools in the field for industrial soft insulation has two other benefits. These include:
Enhanced Performance
Tool-less design allows the soft installation cover to be custom designed and fitted to the equipment. Its ability to conform to any shape or contour reduces energy loss and consumption enhancing equipment performance.
Improved Safety
Industrial insulation is crucial for worker safety in high-temperature environments. This form of design ensures proper insulation coverage and eliminates the need for workers to use specialized tools or work in dangerous positions.
Fastening Systems
Velcro
One of the quickest methods of fastening an insulation blanket to your instrument. However, this fastening method only works with temperatures up to 200°F or 93°C. In some cases, Velcro may also be used as a sacrificial material during the first installation than using lacing hooks or straps as a sturdier fastener. (Did you know Velcro was first patented in 1954?)
Stainless Steel Lacing Wire with Rivet
If you require a rugged fastening system to withstand high heat temperatures, stainless steel lacing wires with rivets can withstand temperatures of up to 1200°F/649°C.
Teflon Straps with D-Rings
Teflon straps offer quick installation and removal and can sustain higher temperatures of up to 550°F or 288°C.
Conclusion
In conclusion, tool-less design in industrial soft insulation is an innovative approach that has several benefits. It not only reduces installation time and labor costs but also enhances equipment performance. Tool-less design improves worker safety in high-temperature environments and reduces maintenance time. Tool-less design is a versatile solution that can be used in various industrial applications, making it an attractive option for industries and contractors.
Ready to get started?
At SUM Ltd, we pride ourselves on being meticulous with every blanket we build, from design to manufacturing. We believe in measuring twice and cutting once, so you can rest assured that your new blanket will match to protect your instruments perfectly. Ready to get started on building your custom industrial insulation blanket for your instrument? Contact us today to discuss your unique instrumentation protection needs.